Building a guitar? Start here…

A few months ago, I purchased an ES-355 kit from theFretwire.com and I can say that it was one of the best purchases I’ve ever made. I’ve loved guitars ever since I was a little kid and I have always wanted to build my own. Several years ago, I started a project, from raw wood, but was never able t build it. What I didn’t know then, but have learned since, is that the guitar is a complex machine that must be calibrated with care. Every measurement must be precise or the guitar will never perform accurately.

When I found the kit that I wanted, I placed the order and anxiously awaited its arrival. When it finally came in, I was in a rush to start building it and I was even more in a rush to play it. When I took out all the parts, however, I could literally hear my bubble burst. There were a lot of pieces and parts, plus the body and neck were prickly. It was clear to me that I was going to have to take a more thought-out approach and map out what I needed to do.

guitar kit
Guitar kit still in the box

As is the case with any project, organization was going to be the key to success. As I’d never built a guitar, or even painted a guitar, I had to first learn how to do various sub-projects. For example, I researched “how to sand and paint a guitar’ and then watched a bunch of YouTube videos until I was fairly oriented on the steps involved in painting a guitar. I researched each step involved in the installation of each step until I was riffing on my ES-355 semi-hollow body guitar.

I’ll go through each step within the next few articles, but I highly recommend organizing the steps into sub-projects. For example, the general steps to building a kit guitar would generally be:

  1. Sanding and painting (or staining) the guitar body and neck
  2. Wiring the electronics
  3. Installing the bridge (or tremolo unit)
  4. Wiring the electronics (pickups, volume pots, switches, and input jacks)
  5. Installing the electronics
  6. Installing the machine heads
  7. Bolting (or gluing) the neck to the body
  8. Installing the strings
  9. Tuning the guitar
  10. Playing Eruption full blast

Now, most kits come with the fretboard and frets pre-installed. If they don’t, that’s an additional step. However, my kit came with the frets installed. But even with a kit, unexpected stuff will emerge and while those unexpected things will be frustrating, in my experience, they will provide learning fodder that is invaluable.

Finished Product